Process Engineer (Metallurgical Engineer)

Proven to Perform.
From the edges of space to the bottoms of ocean, our materials are proven to perform -- and so is our team. We're hiring high performers as proven as our products. Join us.

We are currently seeking an entry level process engineer for our Lockport, NY Operations.

Essential Functions (other duties may be assigned)

• Internal/external technical contact for complete melting and remelting process for nickel base, cobalt base, and specialty steel alloys.  This includes raw materials, vacuum induction melting (VIM), electroslag remelting (ESR), and vacuum arc remelting (VAR). 
• Provide support for formulation, conditioning, and preparatory operations.
• Maintenance and standardization of operating instructions, mill instructions, and related equipment recipes. 
• Establish, monitor, and maintain statistical process control (SPC) limits for key products and processes within the melt and remelt departments.
• Provide technical support in resolving process-related non-conformances and customer complaints.
• Lead or participate in customer audits of ATI manufacturing facilities and supplier facilities.
• Develop an understanding of melting/remelting equipment capabilities and applications as well as evaluate impact of melt parameter changes/process improvements.
• Develop an understanding of various alloys and their specific melt related characteristics and behaviors.
• Collaborate with Operations and Maintenance personnel to develop improvements to manufacturing processes and standards that enhance safety in the workplace, equipment performance, and product quality.
• Plan, execute and manage product/process continuous improvement programs that support several value streams using Plan-Do-Check-Act approach.  Utilize statistical data analysis, process modeling, and sub/full-scale trials to support initiatives.
• Lead or participate in team-based continuous improvement activities including risk assessments (RAA), problem solving reports (PSR), process audits, and standard work.
• Timely communication of results to management, operations, colleagues, and customers in the form of written reports and oral presentations.
• Support internal/external customers by analyzing process data, chemistry data, and non-destructive testing data.

Education Required:

• BS. in Metallurgical Engineering (or Materials Science & Engineering) or mechanical engineering are preferred. Other engineering degrees will be considered.
• Statistical data analysis experience using JMP, Mini-Tab, or related software.
• Experience with Microsoft Office (Word, Excel, Power Point).

Experience Required:

• Entry level position.
• Candidates with additional 3+ years work experience or education are preferred.
• Working knowledge of cast-wrought processing (i.e., conventional primary melting, secondary remelting, press forging, radial forging, hot rolling, conditioning, heat treatment, etc.) preferred.

Skills, Knowledge, Abilities:

1. Strong technical background.
1. Focus on metals, processing, and structure/property relationships.
2. Technical writing/oral presentation skills.
1. Good interpersonal communication skills at all levels.
3. Eager to become a technical expert & primary point of contact in area of responsibility.
4. Comfortable being on the shop floor observing processes, providing guidance, and interfacing with operators.
1. Ability to communicate complex technical concepts and requirements to shop floor personnel in a clear, concise manner.
5. Self-starter and ability to work independently as well as on a team.
6. Uses scientifically rigorous, data driven approach to problem solving.
7. Ability to manage multiple tasks under pressure while maintaining composure and meeting established deadlines.
8. Embraces Plan-Do-Check-Act approach to continuous improvement.
1. Project planning skills.
9. Open to continuing education opportunities (e.g., remelt modeling, statistical data analysis, technical conferences, etc).
10. Keeps management informed.

We thrive when the expectations are great, and the barriers are high. We're solving the world's most difficult challenges through materials science. Our advanced, integrated process technologies and proven performers give us a tremendous competitive advantage. When customers systems need to fly higher, dig deeper, stand stronger, and last longer -- anywhere on, above or below the earth -- ATI is proven to perform.

*It is ATI's policy to not provide immigration sponsorship for any of the company's positions.

ATI and its subsidiary companies will provide equal employment opportunities to all applicants without regard to applicant's race, color, religion, sex, gender, genetic information, national origin, age, veteran status, disability status, or any other status protected be federal or state law. The company will provide reasonable accommodations to allow an applicant to participate in the hiring process if so requested.