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SalaryTesla participates in the E-Verify Program
What to Expect What You’ll DoWhat You’ll Bring
Tesla is looking for a highly motivated Tooling Engineer to design, build, launch and ramp new High Pressure Die Casting manufacturing lines. This role will collaborate with product design, simulation, and process engineering and Operations to establish High Pressure Die Casting tooling requirements, creating fully detailed tooling design models for die fabrication by tooling suppliers.
- Responsible for the engineering of the cast and trim dies for all assigned High Pressure Die cast components
- Proficient in die design with optimized runner & gate, thermally balanced inserts, and highest possible vacuum efficiency to produce structural components using water free lube
- Manage die suppliers using project management best practices during die build programs, keeping projects within timelines and budget
- Create critical spares inventory with min, max and order quantity
- Able to read simulation reports with good understanding of flow simulation software such as Magma soft & Flow 3D
- Optimize tooling performance by utilizing applicable surface coatings and materials to improve die life and reduce/ eliminate soldering
- Perform dimensional analysis; implement corrective actions to improve dimensional capability. Complete understanding of casting tolerances and GD&T
- Involved in the maintenance of dies by providing engineering support, and collaborate with the tool & die team to address all production issues related to tooling and maintain the die design/ documents database with timely updates as needed
- Troubleshoot systematically for downtime and scrap issues using RCA methods and establish strong and positive working relationship with other departments
- Evaluate failures and provide technical solutions to improve quality and/ or OEE in the specified area
- Bachelor's Degree in Mechanical, Industrial Engineering, Materials, Engineering or equivalent
- Related experience in the High-Pressure Die-castings in the automotive industry, proficient in die design with experience in gating and thermal design
- Proficient in 2D and GD&T, with 3D modelling and proficiency in CATIA V5. In addition, experience with flow simulation software and project management skills are required.
- Exceptional understanding of the interactions between the high pressure die casting tooling conditions (e.g. die temperature, die & tip lube application, shot profile, etc.) influence the metallurgical and structural integrity of cast aluminum components
- 3+ years of experience in high pressure aluminum die casting tooling design, manufacturing engineering, process, equipment, robot programming and control systems
- Experience developing manufacturing die casting dies for new and unique products
- Experience defining and assessing quality standards associated with common manufacturing processes including drawing specifications, limit samples, and incoming/ outgoing quality control points with a proven track-record of shepherding products from tool release to mass production
Compensation and Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
- Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
- Family-building, fertility, adoption and surrogacy benefits
- Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
- Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
- Healthcare and Dependent Care Flexible Spending Accounts (FSA)
- LGBTQ+ care concierge services
- 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
- Company paid Basic Life, AD&D, short-term and long-term disability insurance
- Employee Assistance Program
- Sick and Vacation time (Flex time for salary positions), and Paid Holidays
- Back-up childcare and parenting support resources
- Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
- Weight Loss and Tobacco Cessation Programs
- Tesla Babies program
- Commuter benefits
- Employee discounts and perks program
Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.
Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.
