Quality Engineer

Essential Duties and Responsibilities:

Quality Testing

· Conduct routine and non-routine analyses of in-process materials, raw materials, environmental samples,

finished goods or stability samples.

· Carry out ongoing lab and field sampling. Auditing visual, dimensional layout, and mechanical tests of materials

and processes.

· Interpret test results, compare them to established specifications and control limits, and make recommendations

on appropriateness of data for release.

· Produce reports regarding nonconformance of products or processes, daily production quality, root cause

analyses, or quality trends. Record, compile, and prepare reports for analysis and evaluation.

· Inspect all product returns, analyze the defect, and document the findings. Analyze quality control test results

and provide feedback and interpretation to production management or staff.

· Evaluates defects and determines product disposition (ex: Sort, Hold, Us-As-Is, rework), as part of MRB.

· Participate in the development of Failure Mode and Effects Analysis (FMEA).

· Participate or lead FAIR, FAI and PPAP

Document Control

· Complete documentation needed to support testing procedures including data capture forms, equipment

logbooks, or inventory forms.

· Document and implement inspection criteria and procedures.

· Participate in the development of product specifications.

· Assist with auditing, writing, revising and verifying quality standards and developing forms and instructions for

recording, evaluating and reporting quality data.

· Assist in the development of needed records and standards and maintain accurate and detailed files as required.

· Update and maintain current revisions of AS9100 documentation through document control system.

·

Implement and maintain Quality Standards & Procedures

· Verify all processes are conforming to established quality standards and required customer specifications.

· Train staff on the method of disposition of discrepant materials, quality control and analytical procedures.

· Implement and maintain quality control training programs.

· Monitor performance of quality control systems to ensure effectiveness and efficiency.

· Provide support for updating, auditing, and maintaining the AS 9100 Quality Management System.

· Resolve quality issues by identifying problems and implementing effective corrective action plans for both internal and external issues. Ensure Customer Satisfaction · Interpret blueprints for the purpose of establishing customers’ critical needs and how they should be measured. · Investigate (and correct) customer issues and complaints relating to quality; develop a solution, follow up as needed. · Communicate quality control information to all relevant organizational departments, outside vendors, or contractors. Follow up as needed. · Support & lead PPAP efforts related to new product launches to meet customer requirements including development of Control Plan, FMEA, Process Capability, GR&R, and other aspects of APQP. Participate in Continuous & Process Improvement · Assist in designing and implementing the procedure for the use of Statistical Process Control across all departments as required. · Assist departments in identifying and drafting manufacturing procedures for AS9100 compliance. · Identify critical points in the manufacturing process and specify sampling procedures to be used at these points. · Establish and Maintain Control Plans and FMEA’s throughout the life of the part. · All other duties as assigned.

Education and Experience Requirements/Preferences:

· Bachelor’s Degree preferred or equivalent work/industry experience.

Skills & Physical Requirements:

· Experience with Dimensional Measuring Tools such as Micrometers, Dial Calipers, Height and Radius Gages,

Surface Plate, Romer Arm and bridge type CMM’s (PC DMIS, Polyworks), and Optical Comparator.

· Strong verbal and written communication skills.

· Ability to foster and promote a positive work environment.

· Working knowledge of AS9100 and AS9102 requirements.

· Must be able to multi-task and work in a fast-paced environment.

· Must have strong understanding of GD+T.

· Must be hands on and proactive about correcting problems.

· Strong analytical skills.

· Proficient with Microsoft Office (Word, Excel, PowerPoint, Access).

· Previous experience in the Investment Casting Industry is preferred