Department: Quality Assurance
Scope of job: Tests and inspects products at various stages of production processes compiles and evaluates
statistical data to determine and maintain quality and reliability of products
Capabilities:
Able to establish sound priorities
Able to handle multiple task situations
Analytical skills
Conceptual skills
Math aptitude
Mechanical aptitude
Organizational skills
People skills
Problem solving skills
Research skills
Writing skills
Range: from coordinating and organizing workflow, including FMEA control-flow, to customer service and correspondence responsibility, with testing/inspection duties and liaison responsibility with Engineering Dept.
Experience level: 2-5 years
Reports to: Quality Assurance Manager
Education: High school or GED equivalent
Expertise
Essential:
FMEA, control plans and process flow diagrams
GD & T
Manufacturing processes in stamping industry
Math
Mechanical testing equipment: caliper, dial indicator, micrometer
Print reading
SPC
Systematic problem solving
System engineering
Desirable:
CMM operation
Computer background for hardware and peripheral interfaces
Responsibilities:
Interprets engineering drawings, schematic diagrams or formulas and confers with management or engineering staff to determine quality and reliability standards
Represents Quality Assurance on product design review committee
Interacts with Engineers regarding set ups and organizes work flow until production is running
Devises sampling procedures and designs and develops forms and instructions for recording, evaluating and reporting quality and reliability data
Selects products for tests at specified stages in production process and tests products for variety of qualities, such as dimensions, performance and mechanical, electrical or chemical characteristics
Records test data, applying statistical quality control procedures
Evaluates data and writes reports to validate or indicate deviations from existing standards
Recommends modifications of existing quality or production standards to achieve optimum quality within limits of equipment capability
Directs workers engaged in measuring and testing product and tabulating data concerning materials, product or process quality and reliability
Compiles and writes training material and conducts training sessions on quality control activities, including problem solving and gaging studies, as needed
Specializes in areas of quality control engineering such as design, product or process control, product evaluation, product reliability, metrology
Handles sub-supplier certifications
Handles internal and external audits, as well as, sub-supplier audits, as needed
Responsible for FMEA control flow, ISIR requirements and PPAPs
Sets up-end of runs, as needed
Responsible for sample submission packages
Handles correspondence details with Beechler
Creates, writes and maintains supplier quality manual
Performs other customer driven or product driven duties as assigned by Supervisor