Senior Mechanical And Thermal Design Engineer For E-Mobility Battery S

Senior Mechanical and Thermal Design Engineer for e-Mobility Battery Systems

Job Responsibilities: Lead project activities in mechanical design, Thermal Design, and engineering for battery pack and power electronics in e-mobility applications. Expertise in mechanical packaging for various cell formats (cylindrical, prismatic, pouch) and components (modules, busbars, wiring, connectors, control modules, cold plates, cooling hoses) is crucial. Execute mechanical design and vehicle integration of power electronic enclosures and thermal systems, including sealing and venting strategies.

Perform design activities such as:

• Module design and development (cell mounting, spacing, connecting, cooling)
• Mechanical / structural design (durability, crash, light weighting)
• Integration of electrical systems and components (fuses, contactors, wiring)
• Cooling system design for thermal management
• Production release and development cycle experience
• Interface with suppliers to execute supplier quality processes such as PPAP
• BOM management / reporting
• Change management
• Documentation and report creation
• Create 2D drawings based on parametric CAD models per ANSI and ISO standards
• Datum strategies, Geometric Dimensioning & Tolerance (GD&T), Stack up Analysis, Design for Manufacturing and Design for Assembly.

Work closely with and lead cross-functional team members (vehicle, modeling and simulation, software, functional safety). Communicate project progress to leadership and manage project risk. Prepare for and participate in formal and informal design review activities. Coordinate design activities with global partners.

Required Qualifications:

• BSME
• 5 years minimum experience in mechanical, electrical, and/or thermal products for production applications
• Knowledge in engineering materials
• Strong interpersonal skills
• Fundamental understanding of mechanical simulation techniques and processes
• Advanced knowledge of manufacturing processes
• Experience following a product development process
• DVP development and reporting
• DFMEA / Risk analysis development
• Excellent communication skills in English
• Basic knowledge in automotive certification standards (UN, UL, IPC, SAE, ISO, FMVSS) and design for manufacturability.
• Basic power electronic and EV systems and architecture knowledge (DC/DC, Inverters, Batteries Chargers etc.…)
• Proficient in 2D drawing and 3D CAD creation and release on commercial platforms namely CREO, NX and CATIA.
• Must have hands-on design skills in using the CAD to route wire harnesses, sheet metal parts, plastic components, and machined components
• Experience with Siemens Team Center or other PLM

Preferred Qualifications:

• 5 years' experience in Battery Pack design for e-mobility applications with expert power electronic and EV systems and architecture knowledge
• Understanding of cell chemistry (LTO, NMC, NCA, LFP), performance and testing
• Background in modeling, simulation, and analysis (i.e., durability, thermal, electrical)
• Understanding of electrical, thermal, and mechanical characteristics of cells, modules and/or packs (SOC, SOH, DOD life cycle etc.)
• Background in prototype builds and component validation
• Working experience in the design of injection molded engineering plastics, seals, machining, diecast aluminum, and stamped metal parts
• Engineering Master's degree
• Experience working for an OEM or Tier-1 supplier
• Familiarity with Advanced product quality planning (APQP)
• U.S. Citizen or Permanent Resident preferred