The Extrusion Operator is responsible for operating and maintaining extrusion machinery to produce high-quality plastic products. This position involves setting up, monitoring, and troubleshooting the extrusion process to ensure efficient production and compliance with quality standards.
RESPONSIBILITIES/DUTIES:
Machine Setup and Calibration:
- Set up and calibrate extrusion machinery according to product specifications and production requirements.
- Adjust machine settings such as temperature, speed, and pressure to achieve optimal production conditions.
- Perform routine operations required to set up, operate and adjust multiple polyethylene blown, film extrusion lines
Quality Control:
- Conduct regular quality checks on extruded products to ensure they meet established standards.
- Ensure quality of product and conformance to extremely close tolerances by auditing various quality tests using a variety of electronic machines and visual inspections.
Troubleshooting:
- Identify and resolve issues that may arise during the extrusion process, such as equipment malfunctions or material inconsistencies.
- Perform minor mechanical repairs and adjustments and report mechanical or electrical problems to the maintenance department.
Documentation:
- Maintain accurate production records, including machine settings production rates, and quality control data.
- Report any deviations from standard operating procedures and work with the appropriate personnel to address them.
Safety Compliance:
- Adhere to all safety protocols and guidelines to ensure a secure working environment.
- Report any safety concerns or incidents promptly.
Team Collaboration:
- Collaborate with team members, including machine operators, quality control personnel, and maintenance staff, to optimize production efficiency.
- Relieve team members during lunches and breaks and provide technical assistance to others as needed.
Continuous Improvement:
- Participate in continuous improvement initiatives to enhance production processes, reduce waste, and increase overall efficiency.
- Provide input on potential process improvements based on practical experiences.
- May be required to perform other duties as requested, directed, or assigned.
QUALIFICATIONS:
- High School Diploma or equivalent preferred
- Willing to work a 2-2-3 schedule with planned day/night rotation
- Willing to work 12-hour shifts
- Willing and able to lift up to 50 pounds routinely
- Experience as an Extrusion Operator, Injection mold, blown film, PVC or similar role in a manufacturing environment a plus
- Mechanical aptitude and troubleshooting skills
- Excellent communication and teamwork skills
- Basic computer skills for data entry and machine control interface operations
- Willing to handle job stress and interact with others in the workplace
- Must have regular, reliable attendance and willing to work outside the regular schedule as required