Process Technician

SUMMARY OF POSITION:

The Process Technician will provide technical support for the molding operations including preparation, set-up and troubleshooting of machines and secondary operations. Confer with direct Supervisor and/or Shift Lead. Examine work to detect production defects.

JOB DUTIES & ESSENTIAL FUNCTIONS:

• Demonstrate understanding of all set-up procedures and all molding machine functions.
• Set-up, start, and troubleshoot presses using established process control methods.
• Set-up straight forward open and closed molds as well as more complex molds with multiple core pulls, auxiliary hydraulics, and manifolds.
• Set-up and troubleshoot secondary equipment.
• Initiate corrective action for jobs running out of standard cycle.
• Set limit switches, timers, and process controls on presses.
• Change end of arm tooling and load robot program into press.
• Perform basic robotic troubleshooting on end of arm tooling.
• Perform periodic inspection rounds when needed. 
• Complete classes on materials, statistical process control (SPC) and basic processing skills as required.
• Comply with safety guidelines, rules, regulations and procedures as well as maintain work area in a clean and orderly manner.
• Demonstrate accuracy and thoroughness.
• Interpret blueprint specifications, set-up documentation, control plans and manufacturing instructions and use various inspection equipment or gauges to verify product quality and plot statistical data as required; generally involving several part numbers at a time.
• Practical understanding of shop mathematics.
• Assist Supervisor in training of new personnel on proper job procedures, quality requirements and safety procedures.
• Notify maintenance when major service to machinery is required.
• Observe machine operation to detect work piece defects or machine malfunctions, adjusting machines as necessary.
• Perform minor machine maintenance, such as oiling or cleaning machines, dies, or work pieces, or adding coolant to machine reservoirs.
• Promote 5S mentality and push for strong housekeeping principles.
• Perform all other duties as assigned by the supervisor.
• This list of duties and responsibilities is not all inclusive and may be expanded to include other duties and responsibilities, as management may deem necessary from time to time.