Process Engineer

Nice-Pak Products, Inc. (NP) is the global developer, manufacturer and marketer of pre-moistened wipes for the consumer market, specializing in personal care, hygiene, household cleaning and disinfection products.

We offer an amazing company culture, training and development opportunities, a competitive offering, as well as opportunities for growth and advancement. Benefits start Day One!!

Primary responsibilities will be to identify, manage, and execute the Plant’s process improvement opportunities. This position will be responsible for all aspects of Engineering Systems in relation to the transfer of technology for new products and processes.

PRIMARY PURPOSE / SUMMARY

Leads continuous improvement on new & existing manufacturing processes. Drives initiatives to improve safety, quality, and efficiency. Provides process leadership in cost reduction, product innovation, sustainability initiatives, and develops best practices and procedures for the manufacturing process. This role is heavily focused on optimization of the manufacturing processes through reducing process variation by establishing and maintaining data driven process controls in the manufacturing process.

This position is part of a cross functional team and interacts with Research & Development, Quality Systems, Quality Laboratory and Quality Assurance, Engineering, Production, Warehouse, Converting, Packaging, Maintenance, Regulatory and Operations in Indiana facility.

ESSENTIAL FUNCTIONS AND BASIC DUTIES

1. Provide equipment and manufacturing process technical support for manufacturing team(s).
2. Provide leadership and subject matter expertise to the manufacturing team(s) on equipment and process capabilities
3. Leads trouble shooting and initiates continuous improvement projects for manufacturing processes, equipment, testing, and materials.
4. Problem solving leader who utilizes Lean, 5S, 6 Sigma (SPC), and corrective action processes (RCCA) on equipment and process issues. Leads projects and resolves corrective and preventative actions (CAPA).
5. Leads and/or coordinates process improvement trials and the technological transfer of new processes to manufacturing.
6. Initiates processes and/or product quality improvements to new or existing manufacturing processes
7. Contributes to relevant design / development processes & reviews
8. Generates and maintains process standards for manufacturing
9. Seeks new and innovative ways to streamline the manufacturing plant and to implement and track improvements. Recommends and specifies equipment, materials, or processes.
10. Supports validation processes and activities; assists and executes protocols, as needed
11. Creates and implements and verifies SOP’s, Work Instructions and forms as needed for new or revised products and processes. Ensures compliance with ISO 9000:2000 and cGMP’s.
12. Responsible for production/process system improvements and improving reliability of operations through the development, testing, and implementation of new technology and driving process operation effectiveness.
13. Supports other technical resources with project objectives.

Requirements

1. Manufacturing packaging equipment experience in medium to high-speed continuous & intermittent processes
2. RCCA Training & Knowledge
3. Industrial mechanical & electrical system knowledge
4. Project Management training or experience
5. Working knowledge and experience in CGMP and ISO requirements.
6. 4-8 years manufacturing / Process Engineering experience in a high-speed manufacturing environment
7. Proven design of experiment (DOE) experience in manufacturing processes
8. Proficient in the use of: Microsoft Word, Excel, Project, AutoCAD, PowerPoint, and Access

SKILLS/ABILITIES:

1. Safety as a core value and leads by example

2. Non-woven manufacturing experience preferred

3. Liquid processing experience a plus

4. General understanding of mechanical and electrical systems preferred

5. Basic understanding / experience in factory acceptance testing, site acceptance testing, and equipment or process validations a plus

6. Strong analytical skills and critical thinking skills, and ability to systematically approach problems and develop solutions.

7. “Can do” mindset who is driven to understand and solve problems

8. Good verbal and written communication skills demonstrated by ability to effectively communicate & generate technical reports.

9. Excellent computer skills

1. PLC and electrical circuit knowledge preferred
2. Proven ability to identify, assess and solve problems
3. Strong attention to detail
4. Excellent analytical & math skills
5. Equipment design experience a plus
6. Mechanical & electrical schematic navigation and understanding

Benefits

• Health Care Plan (Medical, Dental & Vision)
• Retirement Plan (401k, IRA)
• Life Insurance (Basic, Voluntary & AD&D)
• Paid Time Off (Vacation, Sick & Public Holidays)
• Family Leave (Maternity, Paternity)
• Short Term & Long Term Disability
• Training & Development
• Stock Option Plan