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Our business purpose is to create a better tomorrow by energy-efficiently converting power into motion. For us, this means creating innovative solutions while focused on both customer needs and our commitment to sustainability. Join our team to create a better tomorrow together!
JOB SUMMARY:
The contents of this document describe the physical and environmental conditions of the above stated job title / employer. It is intended to summarize the essential functions and represent the physical requirements for performance of this job. It is not intended to be an exhaustive list of duties and responsibilities that may be requested in performance of this job.
The Appendix provides a glossary of terms that further describes information in those sections marked with an asterisk.
The Welder is responsible for welding miscellaneous metal parts in construction of chains, idlers and misc. attachments or other unique jobs as per job specifications.
ESSENTIAL JOB REQUIREMENTS
PERCENT OF SHIFT*
1. Acquire miscellaneous parts (per job specifications) that will be welded together, utilizing fixtures as needed for proper alignment and set up, perform welding, and transport product (i.e., via forklift) to the next designation in the process.
2. Ability to utilize grinders, torches, and plasma cutting in support of welding operations.
3. Able to set up and operate different types of welders used in department, including shell welder and robotic welding cell.
4. Understand and properly use and maintain the different components of a welder (tips, nozzles, wips, liners, etc.)
5. Ability to read and follow blueprints, routings, manufacturing instruction sheets, inspection cards and drawings. Inspect for various defects while welding, and accurately document such inspections using an inspection card. Ability to troubleshoot and correct defective weldments. Ability to troubleshoot minor mechanical, quality, alignment, fixture or other concerns. Basic fault recovery, machine reset sequences etc. Segregate defects and communicate to Supervisor or Quality Department.
6. Ability to operate required auxiliary equipment such as Stress Relieve Oven, sand blaster, clam shell washer, etc.
7. Utilize computer for work order confirmation, drawing review, SOP review and other support tasks.
8. Ability to become a certified forklift operator.
9. Ability to identify operational problems and ask for assistance.
Up to 100%
NONESSENTIAL JOB REQUIREMENTS
PERCENT OF SHIFT*
1. Other miscellaneous job tasks as assigned
Up to 100%
REQUIRED EDUCATION AND EXPERIENCE:
High school diploma or equivalent. Weld Diploma from an Accredited Institution or 3 - 5 years welding experience in a manufacturing environment Complete and pass Rexnord's Welder Skills Assessment.
QUALITY STANDARDS:
Actively support the Regal Rexnord mission of Customer Success through understanding their needs and developing products, solutions and services that solve their challenges.
SAFETY STANDARDS:
1. Exhibit safe behaviors.
2. Maintain work areas and equipment in clean and orderly condition.
3. Comply with all safety standards (including use of PPE specific to operation), work procedures, training, and instructions provided by Rexnord.
4. Report unsafe conditions or injuries immediately to your supervisor.
PHYSICAL REQUIREMENTS:
PHYSICAL DEMAND LEVEL*: Medium-Heavy
EQUIVALENT MET LEVEL*: 3.6-7.5 METS
(1 MET = 02 consumption at rest)
LIFTING/CARRYING
OBJECT
WEIGHT
FREQUENCY*
DESCRIPTION
Miscellaneous parts that get welded onto the chain.
Variable. 24 pounds (A 14 bar), 6 pounds (8-inch angle bar)
Occasional
Lifted from a pallet or parts bin (generally at around waist to chest height) and carried up to 5-10 feet to place on chain which is lying on bench top (approximately waist height).
Miscellaneous tooling (fixtures)
Variable. 33 pounds (S4B), 43 pounds (S-55ATLN13556), 17 pounds (S51A), 27 pounds (S58BTLN13491)
Infrequent - occasional
Lifted from storage shelves as low as 3 inches in height to as high as 75 inches in height. The heavier items (i.e., 30-50 pounds) are generally on the lower shelves (3 inches and 34 inches off the ground). Fixtures are lifted and then carried up to 25 feet to the bench area to use as a reference to align miscellaneous parts to respective designations along the chain.
Wire spools
36 pounds
Infrequent
Carried up to 25 feet and lifted up to approximately chest height to change the spool of wire on the welding machine.
PUSHING/PULLING
(Measured by the required force to move the object; not the weight of the object [s])
OBJECT
FORCE
FREQUENCY*
DESCRIPTION
Bar (to coil chain)
25 pounds
Occasional (repeated approximately 5-6 times for each chain)
Approximately 3-foot-long metal bar is inserted into a section of chain to assist with coiling (rolling up the chain). The bar gets pushed at approximately chest height.
Tool cart with miscellaneous parts
Variable. Estimated at less than 50 pounds to initiate.
Infrequent
May be used to move parts to an adjacent welding area when both welding areas are working with the same parts. Handle height of approximately 38 inches and pushing/pulling of up to 50 feet.
"150 chain"
Approximately 75-80 pounds (similar to cement mill chain size per employee)
Occasional
Pushed/pulled along the top of a 34" high bench a distance of approximately 10 feet to uncoil it for welding.
Chain (medium-sized chain)
45 pounds
Occasional
Medium-sized chain, lighter than "150 chain." Pushed/pulled along the top of a 34" high bench approximately 10 feet to uncoil it.
OTHER PHYSICAL REQUIREMENTS
ACTIVITY
FREQUENCY*
DESCRIPTION
Standing
Constant
Generally, on anti-fatigue mats adjacent to bench/welding area. Also, on brick and concrete flooring as well as stand-up forklifts.
Walking
Occasional
On anti-fatigue mats, brick/concrete flooring, generally within the welding area.
Sitting
Infrequent
Seated forklifts (to move parts/bins to welding area, and finished products to the next appropriate area).
Bending / Twisting
Occasional
Over 34-inch welding bench to perform various welds, attaching wire to fasten chain at the bench, and reaching for parts in part bins.
Kneeling
N/A
N/A
Squatting
Infrequent
Picking up fixtures from low shelves, affixing crane/hoist attachment to chain.
Crouching
Infrequent
Picking up fixtures from low shelves, affixing crane/hoist attachment to chain.
Crawling
N/A
N/A
Climbing
Infrequent
On stepstool to attach the crane attachment to large fixtures which are located on the top of the storage shelves (84 inches in height). The stepstool has three steps with the top one being 28 inches off the ground. Also climbing on and off the forklift (first step of forklift approximately 18 inches high).
Balancing
Infrequent
Climbing stepstool to attach crane attachment to the fixture on the top shelving unit.
Reaching Vertically
Infrequent to occasional
Guiding the crane/hoist attachment into position, acquiring fixtures.
Reaching Horizontally
Frequent
Welding, positioning chain, affixing wire to chain, using crane/hoist, acquiring parts from part bins (to be welded), etc.
Handling
Constant
Hook for attaching items to crane, welding wand, parts to be welded, forklift driving, and other miscellaneous tools.
Fingering
Occasional
Crane buttons, trigger for welder, fastening fixtures to chain.
Hand / Eye Coordination
Constant
Welding, use of crane/hoist, forklifts.
SENSORY REQUIREMENTS
Near Acuity:
Reading blueprints, inspecting/performing welding.
Far Acuity:
Locating parts, fixtures, and driving forklift.
Color Vision:
Helpful but not essential.
Depth Perception:
Welding, forklift driving.
Hearing:
Communication with coworkers.
Feeling:
Hot/cold discrimination during welding (for safety).
ENVIRONMENTAL CONDITIONS
Inside:
100%
Outside:
N/A
Extreme Heat:
Welding
Extreme Cold:
N/A
Humidity:
N/A
Noise Intensity Level:
Normal to loud (when using welder)
Vibration:
Grinders may be used infrequently
Proximity to Moving / Mechanical Parts:
Crane/hoist, forklifts, and miscellaneous power tools (i.e. belt sander, grinder, etc.)
Atmospheric Conditions:
Factory setting - oily parts
Exposure to Electrical Shock:
N/A
Elevated Surfaces:
Stepstool infrequently
Exposure to Chemical Hazards:
See MSDS
Lighting:
Adequate
Sharp Objects:
Metal edges (along bench tops, part bins, and parts themselves)
Confined Work Spaces:
16 inches x 19 inches deep - space of "cabin" for standing forklift
EQUIPMENT
Safety Equipment:
Ear protection, eye protection, steel-toed shoes, gloves, fire retardant jacket, leather gloves, arm sleeves, and welding helmet.
Tools / Other Equipment Used:
Welder, wire nippers, fixtures, belt sander, vice, parts rake, crane/hoist, forklift, and miscellaneous hand tools.
APPENDIX
Physical Demand Level:
Category
Description
Sedentary work
Exerting up to 10 lbs. of force occasionally (up to 1/3 of the time) and / or a negligible force frequently (1/3 to 2/3 of the time) to move objects. May involve walking or standing for brief periods of time.
Light work
Exerting up to 20 lbs. of force occasionally, and / or 10 lbs. of force frequently, and / or a negligible force constantly (more than 2/3 of the time) to move objects. May involve walking or standing to a significant degree.
Medium work
Exerting 20 to 50 lbs. of force occasionally, and / or 10 to 25 lbs. of force frequently, and / or greater than a negligible force up to 10 lbs. constantly to move objects.
Heavy work
Exerting 50 to 100 lbs. of force occasionally, and / or 25 to 50 lbs. of force frequently, and / or 10 to 20 lbs. constantly to move objects.
Very Heavy work
Exerting in excess of 100 lbs. of force occasionally, and / or in excess of 50 lbs. of force frequently, and / or in excess of 20 lbs. constantly to move objects.
EQUIVALENT MET LEVEL:
Metabolic equivalents (METs) are used to compare the energy cost of various activities to the resting state. Various activities can be assigned MET levels to reflect the approximate amount of energy that may be expended performing that activity. Individual variability plays a role in how an activity is accomplished, thus effecting the amount of energy used to perform that activity. MET levels, therefore, should be considered guidelines. The following table provides examples of occupational activities and the approximate amount of energy (or MET):
Activity
METS
Desk work
1.5-2
Housekeeping (heavy: scrubbing, making beds)
3-6
Carrying 80# load
7-8
Shoveling
6-10+
Source: The Rehabilitation Specialist's Handbook, Rothstein JM, Roy SH, Wolf SG. Philadelphia: F.A. Davis Co. 1991.
PERCENT OF SHIFT OR FREQUENCY:
U.S. Department of Labor terminology categorizes the percent of shift an activity is performed using the following categories:
Category
Percent of shift
Minutes per 8-hour shift
Rarely
0 to 1%
0 to 5 minutes
Infrequently
1.25 to 6%
6 to 25 minutes
Occasionally
6.25 to 32%
26 minutes to 2.5 hours
Frequently
32.5 to 65%
2.6 to 5.25 hours
Constantly
65 to 100 %
5.26 to 8 hours
Regal Rexnord is an Equal Opportunity and Affirmative Action Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex/gender, sexual orientation, gender identity, age, ancestry, national origin, marital status, citizenship status (unless required by the applicable law or government contract), disability or protected veteran status or any other status or characteristic protected by law. Regal Rexnord is committed to a diverse and inclusive workforce. We are committed to building a team that represents diverse and inclusive backgrounds, perspectives, and skills.