Sr. Mechanical Design Engineer I (Level 3)

Sr. Mechanical Design Engineer I (Level 3)

(Salaried, full-time)

About Us: Rebellyous Foods is an early-stage, plant-based meat start-up. As a food production and manufacturing technology company, we are working to substantially increase the volume and lower the price of specific, high-quality plant-based meat products to effectively serve the institutional market to replace animal-based meat on a large scale. At Rebellyous, we not only produce plant-based meat, but also design new production equipment and novel production systems to meet growing demand. We work to replace animal-based meat on a large scale.

About the Role:

Rebellyous Foods is seeking an experienced, conscientious, flexible, and detail-oriented Sr. Mechanical Design Engineer I. We're looking for someone who enjoys making a difference, being a part of a team, and takes pride in working in a fast-paced, constantly changing early-stage startup environment; someone who is a self-starter and will thrive in an intensive food manufacturing workplace. In this position, you'll be responsible for designing and overseeing the design of novel food production equipment.

The Sr. Mechanical Design Engineer I is a key member of the Equipment Research & Development team and reports to the Vice President of Manufacturing and Logistics. You will work closely with other engineers on the ER&D team to design and develop novel food production equipment. You will work within a cross-disciplinary team and incorporate the ideas of production, engineering operations, and food science and product development teams to optimize equipment for usability.

Key responsibilities will include, but are not limited to:

• Conceptualize novel and relevant design ideas based on our mission.
• Conduct trade studies, solid modeling.
• Establish design concepts and own team projects from design to execution.
• Prototype and test novel equipment designs at various levels of fidelity.
• Technical design reviews for DFM, longevity, and sanitary design in a food manufacturing environment.
• Model designs in 3D CAD simulation environments (Autodesk Inventor etc) to size components for longevity.
• Model designs and interactions with foodstuffs using Discrete Element Method (DEM) software.
• Size and specify drivetrain components for novel equipment.
• Conduct appropriate CAD file organization and design iteration documentation.
• Prepare technical documentation, reports and presentations based on consolidated, analyzed test results.
• Identify problem areas, troubleshoot complex issues, recommend and apply solutions.
• Identify appropriate vendors and oversee timeliness, expectations.
• Work with vendors and internal and external engineering teams to manufacture custom components.
• Work with vendors and internal and external engineering teams to determine correct OTS components.
• Work collaboratively and autonomously, with the production, operations, facility, and food science teams to integrate critical components of design for new equipment and systems.
• Mentor junior staff and provide technical expertise to support the team.

Qualifications:

• 4-6 years of experience designing mechanical systems.
• 4-6 years of experience supervising a team.
• Graduate degree in mechanical engineering, manufacturing engineering, or similar.
• Expert in 3D CAD software (Autodesk Inventor preferred).
• Expert in FEA and/or DEM simulation software (Autodesk Inventor, Newton DEM preferred).
• At least 2 years experience in food manufacturing,
• At least 2 years experience in equipment development and deployment on an industrial scale for a daily-sanitation workflow.

• Enthusiasm for iterative design and learning whatever necessary to advance projects; creativity and drive to thrive in open-ended problem-solving.

• Flexibility, resilience, and self-starter attitude to work in a rapidly-iterating early-stage startup.
• Strong attention to detail; excellent analytical and problem-solving skills.
• Strong verbal and whiteboard-sketch communication skills.
• Strong project management and prioritization skills to balance multiple projects at once.
• Commitment to food safety and continuous improvement.
• Ability to provide proof of vaccination against COVID-19. (required)

Bonus Points:

• Experience with suppliers of pilot and commercial-scale food safe equipment and auxiliary components.
• 1+ years experience in heat transfer theoretical calculations and/or modeling.
• Strong written and presentation communication skills.
• Significant mechanical DFM experience, for 5-axis CNC and/or metal 3D printing, including for tight tolerances and high quality surface finish.
• Personal experience working in a machine shop / metal or plastic custom component manufacturer.
• Experience programming and wiring microcontrollers and motor controllers, Arduino-type "hacking".

Location: Position is currently located onsite at Rebellyous HQ in West Seattle and surrounding area.

Position Type/Expected Hours of Work: All positions regularly require long hours and can require weekend or after-hours work. Occasional work from home requests may be accommodated.

Salary: The salary range for this position is $109,000 - $139,000 depending on experience. Benefits include: Eleven paid holidays, 21 days paid vacation, and sick leave according to WA state law. We also offer medical, dental, and vision insurance and cover 75% of the premium for employees. Equity packages for permanent hires on a case-by-case basis. We provide opportunities for professional development and frequently promote from within.

Non-Discrimination and Anti-Harassment Policy: At Rebellyous Foods, we aim to attract the most qualified and creative problem-solvers to the mission of providing sustainable, affordable meat alternatives. In achieving that goal, Rebellyous Foods does not discriminate on the basis of race, color, religion (creed), gender, gender expression, age, national origin (ancestry), disability, marital status, sexual orientation, or military status, in any of our operations. Women, minorities, people of color, and those with non-traditional educational and experiential backgrounds are encouraged to apply. Further, we are committed to providing an inclusive and welcoming environment for all members of our staff, subcontractors, vendors, and clients. Discrimination or harassment in any form or based on any of the above factors is prohibited, as is retaliation against a person who has made a complaint or given information regarding possible violations of our policy.