Printing Press Operator

Company
Accurate Paper Box is a family owned business located in Knoxville TN and serving the Southeast and Midwest. We manufacture and design folding cartons, and related paperboard products to meet a variety of customer needs.
Job Summary
The Printing Press Operator is totally responsible for the complete operation of the press. This includes set-up, running, wash-up, maintenance, safety, housekeeping, quality control, production and coordination of work and/or training of the 2nd Press Operator and Helper. Apply QMS principles and techniques effectively.
Machine brand types used: KBA Planeta 4 Color, KBA Planeta 6 Color
Essential Duties:
Make-Ready Duties:

1. Direct 2nd Press Operator in mounting of plates with proper packing.
2. Direct 2nd Press Operator in the set-up and loading of feeder. Check feed board and delivery set-up including swing gripper and side guide.
3. Direct and assist in putting proper ink in fountain.
4. Set impression cylinders for proper sheet squeeze.
5. Set anti-offset sprayer to prevent ink offset.
6. Direct and assist 2nd Press Operator in setting ink fountains and inking of rollers.
7. Direct and assist 2nd Press Operator in positioning of the image in register and in the proper location on the sheet.
8. Ensure proper set-up of the delivery to ensure adequate jogging of press sheets and set disc wheels.
9. Present press sheet to supervisor for approval after assurance of correct position, copy and color match.
10. Set counter, place register mark on plates and follow O.K.d sheet throughout entire press run.

Press Run Duties:

1. Maintain proper ink and water levels and Printing Pressure adjustments.
2. Check ink color density with densitometer and maintain proper color to match O.K.d sheet with the assistance of the 2nd Press Operator.
3. Check to assure proper sheet register throughout press run.
4. Direct and assure proper sheet register throughout press run.
5. Utilize maximum running speeds allowed without jeopardizing quality.
6. Determine frequency and direct all load changes.
7. Direct and assist proper washing of any or all parts of press to maintain quality.
8. Run proper quantity to insure delivery requirements as directed by Press Room supervisor.

Wash-up Duties:

1. Direct and assist 2nd Press Operator in proper wash-up of press.
2. Check and approve proper wash-up of ink fountain, ink and water rollers, blankets and impression cylinder of all units of press.
3. Assure proper gumming of plates and/or water rollers as necessary.
4. Obtain job jacket, determine necessary quantities and direct press crew in obtaining proper materials for the next job.

Other Responsibilities:

• Maintain accurate records of materials used and/or spoiled.
• Identify and assure proper condition of all unused materials to be returned to storage.
• Perform preventive maintenance on the press, including ink and water roller adjustments, proper house cleaning and all safety practices.
• Repair or assist Mechanic in all repair work on press.
• Train 2nd Press Operator to a degree of proficiency to maintain press operation during his/her absence.
• Train 2nd Press Operator to a degree of proficiency to assume 1st Press Operator position on seven-color when necessary.
• Perform other related duties as directed by supervision.
• Supports safety culture, able to perform basic operator care and cleaning,
• Learn and support other departments within the facility

Experience

• Minimum 3-5 years experience operating a large format sheetfed offset press desired, preferably in a folding carton environment
• High school diploma or general education degree (GED)
• Must have basic computer skills and possess ability to utilize software
• Must have mechanical ability and skills

Benefits/Perks

• Competitive Pay
• Career Advancement
• Health, Dental, Vision, 401K